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Thermal stress

Thermal stress is created by thermal expansion or contraction. Thermal stress can be destructive, such as when expanding gasoline ruptures a tank. It can also be useful, for example, when two parts are joined together by heating one in manufacturing, then slipping it over the other and allowing the combination to cool. Thermal stress can explain many phenomena, such as the weathering of rocks and pavement by the expansion of ice when it freezes.

Forces and pressures created by thermal stress are typically as great as that in the example above. Railroad tracks and roadways can buckle on hot days if they lack sufficient expansion joints. (See [link] .) Power lines sag more in the summer than in the winter, and will snap in cold weather if there is insufficient slack. Cracks open and close in plaster walls as a house warms and cools. Glass cooking pans will crack if cooled rapidly or unevenly, because of differential contraction and the stresses it creates. (Pyrex® is less susceptible because of its small coefficient of thermal expansion.) Nuclear reactor pressure vessels are threatened by overly rapid cooling, and although none have failed, several have been cooled faster than considered desirable. Biological cells are ruptured when foods are frozen, detracting from their taste. Repeated thawing and freezing accentuate the damage. Even the oceans can be affected. A significant portion of the rise in sea level that is resulting from global warming is due to the thermal expansion of sea water.

A cracked asphalt road with a pothole.
Thermal stress contributes to the formation of potholes. (credit: Editor5807, Wikimedia Commons)

Metal is regularly used in the human body for hip and knee implants. Most implants need to be replaced over time because, among other things, metal does not bond with bone. Researchers are trying to find better metal coatings that would allow metal-to-bone bonding. One challenge is to find a coating that has an expansion coefficient similar to that of metal. If the expansion coefficients are too different, the thermal stresses during the manufacturing process lead to cracks at the coating-metal interface.

Another example of thermal stress is found in the mouth. Dental fillings can expand differently from tooth enamel. It can give pain when eating ice cream or having a hot drink. Cracks might occur in the filling. Metal fillings (gold, silver, etc.) are being replaced by composite fillings (porcelain), which have smaller coefficients of expansion, and are closer to those of teeth.

Two blocks, A and B, are made of the same material. Block A has dimensions l × w × h = L × 2 L × L size 12{l times w times h=L times 2L times L} {} and Block B has dimensions 2 L × 2 L × 2 L size 12{2L times 2L times 2L} {} . If the temperature changes, what is (a) the change in the volume of the two blocks, (b) the change in the cross-sectional area l × w size 12{l times w} {} , and (c) the change in the height h size 12{h} {} of the two blocks?

There are two rectangular blocks. Block A has its dimensions labeled length equals L, width equals two times L, height equals L. Block B has its dimensions labeled length, width, and height all equal to two times L.

(a) The change in volume is proportional to the original volume. Block A has a volume of L × 2 L × L = 2 L 3 . size 12{L´2L´L=2L rSup { size 8{3} } "." } {} . Block B has a volume of 2 L × 2 L × 2 L = 8 L 3 , size 12{2L´2L´2L=8L rSup { size 8{3} } ,} {} which is 4 times that of Block A. Thus the change in volume of Block B should be 4 times the change in volume of Block A.

(b) The change in area is proportional to the area. The cross-sectional area of Block A is L × 2 L = 2 L 2 , size 12{L´2L=2L rSup { size 8{2} } ,} {} while that of Block B is 2 L × 2 L = 4 L 2 . size 12{2L´2L=4L rSup { size 8{2} } "." } {} Because cross-sectional area of Block B is twice that of Block A, the change in the cross-sectional area of Block B is twice that of Block A.

(c) The change in height is proportional to the original height. Because the original height of Block B is twice that of A, the change in the height of Block B is twice that of Block A.

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Source:  OpenStax, Concepts of physics. OpenStax CNX. Aug 25, 2015 Download for free at https://legacy.cnx.org/content/col11738/1.5
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