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Thermoplastic polymers are composed of small monomers covalently bonded end-to-end in a long chain but without covalent bonds joining adjacent chains. Such macromolecules constitute the linear polymers. Shorter side groups attached to the long chains at periodic intervals, cause the polymers to be termed branched polymers. The chains, having average molecular masses up to one million amu, may be independent of each other (as in polyethylene) or loosely lined through hydrogen bonding (as in nylon). If the long chains are linked by covalent bonds, the polymeric network becomes two- or three-dimensional, resulting in an infusible (nonmelting) and insoluble material. Such macromolecules make up the cross-linked polymers, and are found in thermosetting materials. Polymers of all types in which the long chains are produced by joining two or more different kinds of monomers are termed copolymers.
Addition and Condensation Polymers
The process by which the polymerization reaction occurs permits classification of polymers into two categories: addition and condensation polymers. Addition polymers are those in which the monomers join at unsaturated carbon atoms (coupling occurs using the monomer’s multiple bonds); several are summarized in the Table. During polymerization, the double bonds between the pairs of carbon atoms 'open up' and the carbon atoms of separate ethylene molecules join together to form a molecule of polyethylene. The first polymerization of ethylene was accomplished in 1933 by the use of very high pressure (1000 atm) and oxygen as a catalyst. Nowadays, with the development of the use of powerful catalysts, addition can occur at atmospheric pressure. Polymethyl methacrylate, also called Lucite or Plexiglass (originally developed as an unbreakable substitute for glass in airplane canopies), belongs to this group of addition polymers. The polymerization is initiated by a variety of substances (such as benzoyl peroxide) that can form a free radical with the unsaturated carbon atom. The resulting addition polymer is described as a branched polymer.
The second way to make a polymer is by condensation polymerization. In this process, two compounds with reactive atoms at the end of their molecules react, usually with the release of a small molecular unit such as water or hydrogen chloride. The presence of two or more functional groups in the monomer usually leads to the production of a cross-linked polymer. Glyptal resin, formed by the reaction between phthalic acid and glycerol, is a condensation copolymer, a copolymer since 2 different types of monomers combine to form the chain.
Polyester is formed when the monomers are linked via ester bonds. The more reactive phthalic anhydride is often used in place of phthalic acid in this reaction.
Paper is composed of naturally occurring cellulose, the polymeric structural material of plants. The cellulose chains are composed of linear glucose units. Parchment paper is made by cross-linking the linear cellulose polymer to form a sheet-like structure. Adjacent chains are cross-linked by ether bonds resulting from dehydration of the alcohol groups (through the use of sulfuric acid as the dehydrating agent). Resulting reactions that form the macromolecules required for polymerization by either addition or condensation processes must be capable of proceeding indefinitely.
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