Maintenance and Engineering Manager

The Manufacturing Maintenance and Engineering Manager oversees the maintenance and engineering teams at the Waukesha Plant to ensure optimal performance and reliability of manufacturing equipment and processes. The manufacturing operation runs 3 shifts, 7 days a week for a $100MM operation as a leading manufacturer of high quality roof edge metal products for Carlisle Architectural Metals. This role involves developing and implementing maintenance strategies, managing repair and upgrade projects, and ensuring compliance with safety and quality standards. The manager collaborates with production teams to minimize downtime and improve operational efficiency while leading continuous improvement initiatives. Strong leadership, technical expertise, and project management skills are essential to drive productivity and support the company's manufacturing goals.
Duties and Responsibilities:

Safety and Compliance

Considers safety throughout the operation a top priority and ensures all personnel are adhering to set policies and procedures
Continuously analyzes processes for safety improvement opportunities
Ensures compliance with all OHSA guidelines and Carlisle Safety Standards
Maintains a safe and clean working environment

Troubleshooting and downtime minimization

Personally, or through the direction of subordinates, troubleshoots, diagnoses, and repairs a variety of shop machinery and equipment, including, but not limited to, Shears, Press Brakes and Turrets, often with the use of electrical and hydraulic schematics
Troubleshoots PLC systems and Robotic equipment by utilizing programming logic when required
Maintains ongoing communication with all relevant departments regarding equipment downtime
Ensures maintenance support is available during all manufacturing hours including night and weekend shifts

Facility Maintenance and troubleshooting

Performs basic and routine facilities maintenance, construction, and repair tasks according to service, quality, and safety standards
Evaluates current and potential external service contracts for building and grounds maintenance where appropriate and provides recommendations to management team

Preventive Maintenance

Maintains equipment, parts, and supplies inventories by checking stock to determine inventory level; anticipating needed equipment, parts, and supplies; placing and expediting orders; verifying receipt
Ensures the proper operation of machinery and equipment by ensuring scheduled and assigned preventive maintenance tasks and work orders are completed on time
Maintains accurate and comprehensive records through the development and use of maintenance software

Product and Process Optimization

Works with the design engineering team as needed to design, implement, and refine product development, testing, and new manufacturing processes
Evaluates current product manufacturing processes for efficiency improvement and cost reduction opportunities
Evaluates equipment downtime, capacity, efficiency and safety data to recommend improvement or replacement
Provides recommendations and analysis of annual department and capital budgets
Evaluates and tests new equipment and technologies as needed
Prepares and implements full qualification and onboarding plans for all new equipment - Installation, Operation and full Process testing
Collaborate with cross functional teams to implement engineering solutions and upgrades
Serves as project manager for multiple projects, creating timelines and cost projections, organizing collaborative meetings, allocating resources and ensuring projects comply with specifications, timelines, and budgets. Effectively collaborates with vendors and internal departments, such as scheduling, to minimize impact to shop productivity
Prepares comprehensive proposals for new product and process optimization projects that include ROI calculations, safety improvements, capacity increases and other relevant factors

Leadership & Management

Supervises all maintenance and manufacturing engineering personnel. Responsible for employee training, development, engagement and retention.
Participates in recruitment preparation/job scoping, review resumes, participate in interviews and selects candidates to ensure the department is fully staffed in cooperation with Human Resources.
Develops, implements, maintains, and revises, effective training documentation and schedules for every position in the department
Ensures training plans encompass a comprehensive understanding of equipment and technologies to effectively provide support to production teams during all hours of operation.
Personally, or through the direction of subordinates, provides training to production workers on routine preventive maintenance techniques and monitors compliance
Evaluates employee performance for productivity and quality
Actively addresses employee conduct and performance issues in a consistent and timely manner
Holds employees accountable and carries out disciplinary action or corrective coaching where needed with appropriate documentation and performance plans.
Manages employee's time; reviews, updates and approves employee timecards and/or paid-time-off requests and ensures accuracy

Continuous Improvement

Expectation to understand, participate in, and support company COS initiatives, with focus on developing a lean mindset.
Drive continuous improvement initiatives to enhance maintenance practices, engineering processes, and overall operational efficiency.
Stay current with industry trends, technological advancements, and best practices to ensure the company remains competitive and innovative.

Required Knowledge/Skills/Abilities:

Ability to assess, problem-solve, and trouble-shoot mechanical issues
Effective problem solving, judgment, and independent thinking skills for troubleshooting, solutioning and resolving challenging issues
Demonstrated experience with the practical application of continuous improvement methodologies such as Lean, Six Sigma and Kaizen
Must have strong interpersonal skills to effectively communicate with and positively influence all other functional areas including Manufacturing Engineering, Design Engineering, Purchasing, Inventory Control, Scheduling, Shipping/Receiving and Safety
Able to handle frequent interruptions, meet tight deadlines and handle conflict in an effective manner
Excellent time management skills with a proven ability to meet deadlines
Excellent mathematical and analytical skills

Education and Experience:

Bachelo.