Senior Process Engineer - Facilities

Startec Compression & Process provides innovative solutions to meet your unique challenges and opportunities. We are an integrated project and engineering equipment fabricator specializing in the modularized design and packaging of process, refrigeration, and rotating equipment solutions. Most of our solutions are related to Energy Transition and carbon reduction industries.

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Startec Compression & Process is currently recruiting for a Senior Process Engineer - Facilities to work at our Glenmore Office (Suite 240, 4000 Glenmore Court SE, Calgary, AB T2C 5R8). The Senior Process Engineer - Facilities will be responsible for providing process engineering expertise and oversight for all facility projects from the FEED stage through detailed engineering to start-up and commissioning.

Reporting to the Process Engineering Lead, the Senior Process Engineer - Facilities will be responsible for developing and optimizing process simulations, equipment selection and sizing, generating PFDs, HMBs & P&IDs, sizing of control valves, PSVs, and flare system, developing process control documents such as control narrative and shutdown key (Cause & Effect) while collaborating with cross-functional teams and third-party vendors to ensure efficient and effective execution of technical requirements.

PROCESS ENGINEERING (Weighting 50%)

Process Design & Engineering

• Lead the process design and engineering activities for Facility projects.
• Develop block flow diagrams, process flow diagrams, heat & material balances, and P&IDs (Piping and Instrumentation Diagrams).
• Develop and optimize process simulations for greenfield projects and de-bottleneck and troubleshoot existing designs for brownfield projects.
• Sizing of all major equipment, piping, control valves, PSVs, and flare system.
• Developing control narratives and shutdown keys (Cause and effect).
• Participate in model reviews to ensure process requirements are met.
• Prepare specifications for buyout equipment and review/approve design drawings as necessary.
• Ensure compliance with applicable codes, standards, and regulatory requirements.

Facilities System Integration

• Collaborate with multidisciplinary teams to integrate BOP systems with the overall plant design.
• Perform system analyses and simulations to identify potential bottlenecks, optimize operations, and enhance system reliability.

Process Troubleshooting & Optimization

• Identify and resolve process-related issues, collaborating with other engineering disciplines and/or the client to implement corrective actions.
• Monitor and analyze process performance data, identifying opportunities for process optimization and efficiency improvements.
• Implement process monitoring systems and control strategies to ensure stable and reliable operations.

• Provide technical expertise and guidance to process engineering teams involved in Facility projects.
• Review and approve process engineering deliverables, ensuring accuracy, quality, and compliance with project requirements.
• Mentor and coach junior engineers, supporting their professional development and enhancing their technical skills.

Continuous Improvement & Innovation

• Stay updated with industry trends, advancements, and best practices in BOP process design and engineering.
• Identify opportunities for process optimization, energy efficiency improvements, and cost reduction.
• Initiate and contribute to process improvement initiatives, sharing innovative ideas and implementing best practices.

PROJECT COLLABORATION (Weighting 15%)

Project Coordination

• Collaborate with project managers to define project scopes, schedules, and budgets for process engineering activities.
• Monitor project progress, identify risks or issues, and propose appropriate solutions or mitigation strategies.
• Coordinate with procurement and construction teams to ensure timely delivery of equipment and materials.

Client Engagement & Technical Presentations

• Engage with clients to understand their process requirements and provide technical solutions.
• Prepare and deliver technical presentations to clients, conveying process design concepts and project progress.
• Build and maintain strong client relationships, addressing their concerns and ensuring customer satisfaction.
• Participate in technical meetings, presentations, and discussions with clients, contractors, and regulatory authorities.
• Collaborate with stakeholders to manage expectations, communicate project progress, and address project-related challenges.

PROCESS COMPLIANCE & QUALITY ASSURANCE (Weighting 15%)

HAZOP & Safety Analysis

• Lead Hazard and Operability (HAZOP) studies and safety analyses to identify potential process hazards and risks.
• Collaborate with HAZOP participants to implement appropriate safeguards and mitigation measures.
• Ensure compliance with safety standards, guidelines, and regulations throughout the process design and operation.

Quality Assurance & Compliance

• Implement quality control procedures to maintain high standards in process design and engineering.
• Review and approve vendor documentation, technical specifications, and equipment data sheets.
• Ensure compliance with relevant codes, standards, and regulatory requirements in the process design and operation.

• Bachelor's degree in chemical engineering, mechanical engineering, or a related field (required).
• Proven experience (8+ years) in process design and engineering of gas processing facilities.
• Strong knowledge of process engineering principles, including fluid mechanics, thermodynamics, water treatment, fuel handling, cooling, and heating; product storage, ventilation, and auxiliary systems.
• P. Eng. (APEGA) or Professional Licensee (Engineering).
• Good understanding of relevant industry codes & standards (ASME, API, CSA).
• Proficiency in process simulation software (e. g. , VMG, ProMax).
• Experience with process safety and risk assessment methodologies (e. g. , HAZOP, SIL) and regulatory compliance (e. g. , OSHA, EPA).
• Experience with equipment sizing, control valve sizing & PSV sizing.
• Demonstrated leadership skills, with the ability to lead and mentor junior process engineers.
• Excellent analytical, problem-solving, and decision-making abilities.
• Detail-oriented with a focus on accuracy and quality.
• Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams and stakeholders.
• Ability to work in.